July 2010
Boiler and Process Heater MACT

The U.S. Environmental Protection Agency (EPA) proposed two regulations related to industrial boilers and process heaters which are intended to reduce the emissions of hazardous air pollutants (HAPs). The proposed rules include:

Major Source Boiler & Process Heater MACT
The Major Source Boiler and Process Heater MACT affects industrial boilers, institutional boilers, commercial boilers and process heaters located at a major source facility. Process heaters are defined as units in which the combustion gases do not come into contact directly with process material or gases in the combustion chamber (e.g., indirect fired). The proposed rule establishes emission limits for new and existing sources for 11 subcategories. The proposed emission limits will not apply to existing boilers and process heaters that have a designed heat input capacity of less than 10 million British thermal units per hour (MMBtu/h). Instead, these units must have a biennial tune-up.  Other requirements of this proposed rule generally include:

Area Source Boiler & Process Heater MACT
The Area Source Boiler & Process Heater MACT affects facilities with the potential to emit less than 10 tons per year (tpy) of a single air toxic, or less than 25 tpy of combined air toxics. This proposed rule applies to you if you own or operate a boiler combusting coal, biomass or oil located at an area source. This includes gas-fired boilers that switch to combusting coal, biomass, or oil. The proposed rule includes emission limits for mercury (Hg) and CO (as a surrogate for particulate organic matter), along with the proposed generally available control technologies (GACT) standards for particulate matter (as a surrogate for urban metals). The emission limits for existing area source boilers are only applicable to area source boilers that have a designed heat input capacity of 10 MMBtu/h or greater. A work practice standard is being proposed for existing area source boilers that are units with designed heat input capacity of less than 10 MMBtu/h. The work practice standard for existing small area source boilers requires the implementation of a tune-up program. An additional standard is being proposed for existing area source facilities having an affected boiler with a designed heat input capacity of 10 MMBtu/h or greater that requires the performance of an energy assessment, by qualified personnel, on the boiler and the facility to identify cost-effective energy conservation measures.

© 2011 August Mack Environmental, Inc.

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